Smart Factory Robotics Orchestrator
The factory was rigid. Changing products took days of reprogramming. Quality defects were found only at the end of the line.
A Tier-1 automotive supplier needed to switch to 'lot size one' production without losing the efficiency of mass manufacturing.
•High precision
•Just-in-Time
•Legacy PLCs
•Quality critical
Universal Connector
Middleware translation layer speaking to Kuka, Fanuc, and ABB robots.
Vision QC
cameras spotting defects in welding/paint immediately.
Dynamic Scheduling
Re-routing parts to available cells if a robot needs maintenance.
1
Protocol Hell
Every robot brand spoke a different proprietary language.
2
Latency
Vision checks had to happen within the 2-second cycle time.
12%
increase in first-pass yield
25%
reduction in changeover time for new products
Full
traceability of every part's manufacturing history
Return
on Investment (ROI) achieved in 9 months
We implemented an IIoT orchestration layer. It treats robots as software objects, allowing flexible production lines. Computer vision inspections at every step catch errors instantly, preventing scrap.
C#.NET CoreAzure IoT EdgeOPC UAInfluxDB
