Predictive Maintenance for Auto Manufacturer

Client
Automotive Manufacturer
Industry
Manufacturing
Services
Data & Analytics
Case Study Cover

The Challenge

Detecting subtle mechanical failures in robotic arms before they cause catastrophic line stops.

Client Overview

A top-tier automotive manufacturer producing electric vehicles.

Solution Components

Vibration & Acoustic Sensor Array

Edge ML Anomaly Detection

Maintenance Alert Workbench

Challenges & Risks

1

Costly line stoppages ($50k/minute)

2

Legacy equipment without digital outputs

3

Shortage of skilled maintenance technicians

Key Impact

Reduced
unplanned downtime by 75%
Extended
equipment lifespan by 3 years
ROI
achieved in under 6 months

The Solution

Retrofitted legacy robots with IoT sensors and deployed edge AI models to detect wear patterns in real-time.

Tech Stack

AWS GreengrassPythonPyTorchGrafana
[ GET IN TOUCH ]

Let's engineer the
future together.

Contact CTA